Design and experimental performance analysis of a DC motor–axial flux permanent magnet generator (M-G) system
DOI:
https://doi.org/10.31571/saintek.v15i1.10647Keywords:
Axial Flux Permanent Magnet Generator, Motor–Generator System, Electromechanical Energy Conversion, Renewable Energy, Permanent MagnetAbstract
Renewable energy systems require reliable electrical generators to convert mechanical energy into electrical energy through the principle of electromagnetic induction. Among various generator technologies, the axial flux permanent magnet generator (AFPMG) has attracted considerable attention because of its compact structure, high efficiency, high power density, and excellent performance at low rotational speeds, making it suitable for small- and medium-scale renewable energy applications. However, the electrical performance of AFPMGs is strongly influenced by their design parameters and operating conditions, requiring experimental evaluation under controlled conditions. This study aims to design, fabricate, and experimentally evaluate a DC motor-driven axial flux permanent magnet generator (AFPMG) system for electromechanical DC–AC energy conversion. A DC motor was employed as the prime mover to drive the AFPMG, while the effects of stator winding turns, winding wire diameter, and permanent magnet dimensions on generator performance were investigated experimentally. Performance evaluation was conducted by measuring the output voltage, current, rotational speed, generated power, and overall electromechanical conversion efficiency of the integrated motor–generator system. The developed motor–generator system successfully generated stable alternating current (AC) output under various operating conditions. The experimental results demonstrate that the generator performance is significantly affected by the stator winding configuration and magnetic field strength, with improvements in these parameters leading to higher output voltage and power generation capability. The findings provide valuable insights into the design and optimization of compact axial flux permanent magnet generators for renewable energy applications.
Downloads
References
Adi Suryantara, I. M., Indra Partha, C. G., & Sukerayasa, I. W. (2024). Rancang bangun generator magnet permanen fluks aksial pada prototype pembangkit listrik tenaga bayu (PLTB) sumbu vertikal. Jurnal SPEKTRUM, 11(1), 108–115. https://doi.org/10.24843/SPEKTRUM.2024.v11.i01.p12
Bianchi, F. D., De Battista, H., & Mantz, R. J. (2007). Wind turbine control systems: Principles, modelling and gain scheduling design. Springer. https://doi.org/10.1007/1-84628-493-7
Diaz, M., Rojas, A., & Rodríguez, J. (2025). Power electronics for energy transition and renewable energy conversion processes. Processes, 13(11), 3650. https://doi.org/10.3390/pr13113650
Di Dio, V., Cipriani, G., & Manno, D. (2022). Axial flux permanent magnet synchronous generators for pico hydropower application: A parametrical study. Energies, 15(19), 6893. https://doi.org/10.3390/en15196893
Duan, P., Liu, L. Y., Luo, X. L., Zhou, Y. Z., Tianyou, Y., & Yang, S. Y. (2025). Response-function framework for evaluating converter topologies in renewable energy integration. Frontiers in Energy Research, 13, Article 1734909. https://doi.org/10.3389/fenrg.2025.1734909
Eldoromi, M., Tohidi, S., Feyzi, M. R., Rostami, N., & Emadifar, R. (2018). Improved design of axial flux permanent magnet generator for small‑scale wind turbine. Turkish Journal of Electrical Engineering and Computer Sciences, 26(6), 3084–3099. https://doi.org/10.3906/elk-1711-402
Farhan, M., Hidayat, R., & Saragih, Y. (2021). Pengaruh pembebanan terhadap arus eksitasi generator unit 2 PLTMH Curug. Jurnal Simetrik, 11(1), 398–403.
Ferreira, A. P., & Costa, A. F. (2024). Direct driven axial flux permanent magnet generator for small-scale wind power applications. Renewable Energy and Power Quality Journal, 9(1). https://doi.org/10.24084/repqj09.492
Hollweg, G. V., Singh Chawda, G., Chaturvedi, S., Bui, V.-H., & Su, W. (2025). Optimization techniques for low-level control of DC–AC converters in renewable-integrated microgrids. Energies, 18(6), 1429. https://doi.org/10.3390/en18061429
Irasari, P., & Widiyanto, P. (2023). Desain dan simulasi GMP fluks aksial berbasis dimensi magnet permanen komersil. ELKOMIKA: Jurnal Teknik Energi Elektrik, Teknik Telekomunikasi, & Teknik Elektronika. https://ejurnal.itenas.ac.id/index.php/elkomika/article/view/3650
Khair, M. R., Sofyan, A., Anugrah, A., & Anthony, Z. (2025). Perancangan generator magnet permanen tipe axial kecepatan rendah untuk pembangkit listrik tenaga angin skala kecil. Kohesi: Jurnal Sains dan Teknologi, 6(4), Article 9585. https://doi.org/10.3785/kohesi.v6i4.9585
Khan, M. J., Iqbal, M. T., Qu, P. Z., & Sopian, K. (2019). Renewable energy generation systems and control strategies. Renewable Energy Focus, 30, 12–22. https://doi.org/10.1016/j.ref.2019.08.001
Kothari, D. P., & Nagrath, I. J. (2017). Electric machines (5th ed.). McGraw Hill Education.
Kumar, P., & Singh, R. (2024). Performance analysis and optimization of axial flux machines for renewable energy applications. Renewable Energy, 202, 202–213. https://doi.org/10.1016/j.renene.2023.10.058
Kurt, E., Gor, H., & Celik, K. (2021). Optimization of a 3-kW axial flux permanent magnet generator with variable air gap. International Transactions on Electrical Energy Systems, 31(9), e13085. https://doi.org/10.1002/2050-7038.13085
Li, H., Wang, Z., & Blaabjerg, F. (2024). Advanced control techniques for DC–AC converters in renewable energy systems: A review. IEEE Transactions on Power Electronics, 39(4), 2735–2750. https://doi.org/10.1109/TPEL.2023.3333995
Ortiz-Garcia, E., Ramirez, J. M., & Dorrego-Portela, J. R. (2024). Design and performance evaluation of an axial flux permanent magnet generator for micro-wind applications. International Journal of Power Systems, 9, 17–25.
Ozdemir, M., & Aydın, F. (2022). Comparative performance analysis of axial flux permanent magnet generators under varying load conditions. Journal of Renewable and Sustainable Energy, 14(5), 053501. https://doi.org/10.1063/5.0093508
Prasetijo, H. (2022). Pengaruh inti stator terhadap performa generator magnet permanen fluks aksial satu fasa. Jurnal Riset Sains dan Teknologi, 6(2), 165–169. https://doi.org/10.30595/jrst.v6i2.13668
Radwan‑Pragłowska, N., Wegiel, T., & Borkowski, D. (2020). Modeling of axial flux permanent magnet generators. Energies, 13(21), 5741. https://doi.org/10.3390/en13215741
Rosa, M. K. A., Jonrinaldi, & Sianipar, H. F. (2023). Rancang bangun generator fluks aksial magnet permanen satu fasa 12 kutub dengan stator ganda. Jurnal Informatika dan Teknik Elektro Terapan, 11(3s1). https://doi.org/10.23960/jitet.v11i3s1.3377
Saleh, Z., Apriani, Y., Karim, K., & Aldiansyah, A. (2021). Analysis of performance of permanent magnet generator fluks axial 1 phase with load variation. Journal of Robotics and Control, 2(2), 98–102. https://doi.org/10.18196/jrc.2260
Setyawan, E. Y., Soleh, C., Krismanto, A. U., Sujana, I. W., & Prihatmi, T. N. (2022). Design and performance analysis of double axial flux permanent magnet generator. Trends in Sciences, 19(6), Article 3049. https://doi.org/10.48048/tis.2022.3049
Simani, S., Alvisi, S., & Venturini, M. (2019). Data‑driven control techniques for renewable energy conversion systems: Wind turbine and hydroelectric plants. Electronics, 8(2), Article 237. https://doi.org/10.3390/electronics8020237Singh, R., & Jain, S. (2023). Grid‑connected renewable energy systems: Challenges and solutions for power quality and synchronization. Renewable and Sustainable Energy Reviews, 174, 113123. https://doi.org/10.1016/j.rser.2023.113123
Vu Xuan, H., & Nguyen Trong, V. (2025). Effective electromagnetic models for the design of axial flux permanent magnet generators in wind power. Engineering Proceedings, 104(1), 82. https://doi.org/10.3390/engproc2025104082
Vatani, M., Mohammadi, A., Lewis, D. D., Eastham, J. F., & Ionel, D. M. (2025). Axial flux permanent magnet generators for direct-drive wind turbines: Review and optimal design studies. IEEE Transactions on Industry Applications, 61(6), 9615–9627. https://doi.org/10.1109/TIA.2025.3521427
Wang, J., Zhao, Q., & Li, Z. (2023). Impact of load dynamics on electrical performance of low‑speed permanent magnet generators. Energy Conversion and Management, 278, 116637. https://doi.org/10.1016/j.enconman.2023.116637
Wirtayasa, K., Kasim, M., Widiyanto, P., Muqorobin, A., Wijanarko, S., & Irasari, P. (2025). Permanent magnet generator performance comparison under different topologies and capacities. International Journal of Power Electronics and Drive Systems, 16(3), 1516–1527. https://doi.org/10.11591/ijpeds.v16.i3.pp1516-1527
Yang, X., Liu, J., & Huang, S. (2021). Investigation of an axial flux permanent magnet generator with concentrated windings for micro‑wind applications. Sustainable Energy Technologies and Assessments, 45, 101175. https://doi.org/10.1016/j.seta.2020.101175
Zhu, L., Li, H., & Chen, Y. (2023). Efficiency enhancement techniques for axial flux permanent magnet machines under variable loading conditions. IEEE Transactions on Industry Applications, 59(4), 3018–3027. https://doi.org/10.1109/TIA.2023.3287625
Downloads
Published
How to Cite
Issue
Section
License
Copyright (c) 2026 Wiwit Indah Rahayu, Muhammad Ridhwan Sufandi, Hasan

This work is licensed under a Creative Commons Attribution-ShareAlike 4.0 International License.
In submitting the manuscript to the journal, the authors certify that:
- They are authorized by their co-authors to enter into these arrangements.
- The work described has not been formally published before, except in the form of an abstract or as part of a published lecture, review, thesis, or overlay journal. Please also carefully read Jurnal Pendidikan Informatika dan Sains Posting Your Article Policy at http://journal.ikippgriptk.ac.id/index.php/saintek/about/submissions#onlineSubmissions
- That it is not under consideration for publication elsewhere,
- That its publication has been approved by all the author(s) and by the responsible authorities – tacitly or explicitly – of the institutes where the work has been carried out.
- They secure the right to reproduce any material that has already been published or copyrighted elsewhere.
- They agree to the following license and copyright agreement.
Copyright
Authors who publish with Jurnal Pendidikan Informatika dan Sains agree to the following terms:
- Authors retain copyright and grant the journal right of first publication with the work simultaneously licensed under a Creative Commons Attribution License (CC BY-SA 4.0) that allows others to share the work with an acknowledgment of the work's authorship and initial publication in this journal.
- Authors are able to enter into separate, additional contractual arrangements for the non-exclusive distribution of the journal's published version of the work (e.g., post it to an institutional repository or publish it in a book), with an acknowledgment of its initial publication in this journal.
- Authors are permitted and encouraged to post their work online (e.g., in institutional repositories or on their website) prior to and during the submission process, as it can lead to productive exchanges, as well as earlier and greater citation of published work.
Download: 24
